
Hella India Automotive Pvt. Ltd. is a leading automotive parts manufacturer based in Gurugram, Haryana. It is a subsidiary of the global HELLA Group, a renowned company in the automotive industry, specializing in lighting technology, electronics, and aftermarket solutions.
The Challenge
Renowned producer in the automotive sector Hella India Automotive Pvt. LTD. struggled greatly to keep a regular and dependable power source running at their manufacturing site. The company’s activities consisted of very sensitive to power outages precise manufacturing and assembly techniques. Even little outages or power fluctuations might cause manufacturing to cease, therefore affecting product quality, postponing delivery plans, and raising running expenses.
What did Bansal Hi-Tech Do?
Bansal Hi-Tech Systems Pvt. Ltd. approached the challenge by conducting a detailed analysis of Hella India Automotive’s power requirements. Understanding the critical nature of their operations, Bansal Hi-Tech recommended the deployment of a 200 KVA UPS (Three-Phase UPS) as the most suitable solution to meet their needs.
The solution involved the following key steps:
- Customized Energy Solution: Designed to serve the whole manufacturing line at Hella India Automotive, Bansal Hi-Tech created a custom UPS system to provide consistent power backup.
- Perfect installation: Careful planning of the installation procedure helped to minimize disturbance of the continuous manufacturing operations. The team of Bansal Hi-Tech oversaw the whole setup, including careful testing to guarantee best performance and interaction with the current electrical grid.
- Training and Support: Bansal Hi-Tech gave Hella India Automotive’s technical personnel thorough training so the UPS system would remain dependable over time.
Result
The installation of the 200 KVA UPS by Bansal Hi-Tech delivered significant benefits to Hella India Automotive Pvt. Ltd., addressing their power challenges and enhancing overall operational efficiency. The key results included:
- Reduction in Downtime: The 200 KVA UPS system drastically reduced production downtime due to power outages.Â
- Cost Savings: By eliminating frequent power outages and protecting sensitive equipment from voltage fluctuations, Hella India Automotive saved maintenance costs.Â
- Enhanced Product Quality: With a stable and uninterrupted power supply, the precision manufacturing and testing processes at Hella India Automotive saw a significant improvement in quality control.Â
- Increased Operational Reliability: The reliable power backup provided by the 200 KVA UPS enhanced the overall reliability of Hella India Automotive’s operations.
- Extended Equipment Lifespan: The clean and stable power supply from the UPS system protected Hella India Automotive’s sensitive manufacturing and testing equipment from damage, extending their lifespan.
The successful deployment of the 200 KVA UPS system by Bansal Hi-Tech Systems Pvt. Ltd. ensured that Hella India Automotive Pvt. Ltd. could maintain continuous production and uphold its commitment to quality, reinforcing its position as a leader in the automotive industry.

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